January 8, 2025 Deployment strategy of industrial switches in remote industrial monitoring networks



In the rapid development of modern industrial Internet of Things IIoT, remote industrial monitoring networks have become a key technology to ensure efficient and safe operation of production processes. As an important hub connecting sensors, control devices, and data processing centers, industrial switches play a crucial role in remote monitoring networks. The following will discuss in detail the deployment strategy of industrial switches in remote industrial monitoring networks to ensure network stability, reliability, and security.


1. Characteristics and Selection of Industrial Switches

Compared with ordinary commercial switches, industrial switches have higher environmental adaptability and reliability. They are made of industrial-grade materials and processes, and have the characteristics of waterproof, dustproof, high temperature resistance, and vibration resistance, allowing them to work normally in harsh industrial environments. In addition, industrial switches also have anti-interference capabilities, and through suppression, filtering and shielding technology, they ensure the stability of data during transmission.


When selecting an industrial switch, the following aspects should be considered:

Environmental adaptability: Select the appropriate switch based on the characteristics of the industrial environment, such as temperature, humidity, and vibration.
Functionality: Ensure that the switch supports interconnection, device redundancy, and real-time requirements for fieldbus.
Reliability: Considering the fault self-recovery capability of the switch and redundant power input, ensure that the network can operate stably under any circumstances.
Security: Choose a switch with good security control and management functions to prevent data leakage and network attacks.

2. Deployment Strategy of Industrial Switch

● Network topology planning

In remote industrial monitoring networks, rational network topology planning is crucial to ensure network redundancy and efficiency. Using loop design, such as STP spanning tree protocol and RSTP rapid spanning tree protocol, can achieve network redundancy and failover. In addition, the scalability and flexibility of the network should also be considered to adapt to the needs of future business expansion.


● Installation location and method

The installation location of industrial switches should be selected based on environmental conditions. In environments with high vibration, fixed installation methods should be used, and shock absorption measures should be considered. At the same time, it should be ensured that the switch has good heat dissipation conditions to avoid performance degradation due to overheating. In terms of installation methods, industrial switches can be installed using DIN rails, racks, and other methods to adapt to different industrial scenarios.


● Remote management and monitoring

The managed industrial switch supports remote configuration and management through a Web interface, SNMP simple network management protocol, or other management software. This enables network administrators to monitor network status in real time, including traffic, error rates, device status, etc., and to detect and respond to network problems in a timely manner. Through the centralized management platform, multiple industrial switches can be configured and monitored uniformly, simplifying network management.


● Security configuration

In remote industrial monitoring networks, security is of utmost importance. Industrial switches should be configured with VLAN virtual local area networks to divide network logical areas and reduce the potential attack surface and data leakage risks. At the same time, access control lists (ACLs) should be enabled to restrict network data flow and provide fine-grained access control. The port security feature can limit the number of devices allowed to connect to the switch and prevent unauthorized devices from accessing the network. In addition, firmware and security patches should be regularly upgraded to fix known vulnerabilities and strengthen system security.


● Redundancy and failover

To ensure the reliability of remote industrial monitoring networks, redundant design should be adopted. Industrial switches should support link backup and redundant power input to ensure rapid communication recovery in the event of network failure. At the same time, ring network protocols such as STP/RSTP should be used to achieve network failover and ensure the continuity of production systems.


3. Practical Application Cases

Taking the automation upgrade project of a large manufacturing enterprise as an example, the enterprise introduced a managed industrial switch to replace the traditional non-managed switch. Through the remote management function, engineers can monitor and configure switches distributed in different workshops in real time. Real-time monitoring and fault diagnosis tools enable network maintenance teams to respond quickly to network issues and reduce downtime. In addition, the integrated ring network protocol realizes the redundancy design of the network and improves the reliability of the production system.


The deployment strategy of industrial switches in remote industrial monitoring networks should focus on network topology planning, installation location and method, remote management and monitoring, security configuration, redundancy and failover, and other aspects. By comprehensively considering these factors, the stability, reliability, and security of remote industrial monitoring networks can be ensured, providing a solid foundation for the development of industrial automation and intelligence.

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