September 14, 2024 How to choose a wireless bridge suitable for industrial environments

In the wide application of IIoT, wireless bridge is a key device for wireless data transmission, and its importance is self-evident. Especially in complex and dynamic industrial environments, choosing the right wireless bridge is directly related to the stability, security, and efficiency of data transmission. This article will provide a systematic guide for people who need to use networking applications from a professional perspective, helping them make informed decisions when choosing wireless bridges suitable for industrial environments.

  1. Understand the characteristics of industrial environment
    Before selecting a wireless bridge, it is necessary to first have a deep understanding of the characteristics of the industrial environment, including but not limited to the following aspects:
    Physical environment: Industrial sites may have harsh conditions such as high temperatures, low temperatures, high humidity, dust, and corrosive gases, which can affect the performance and lifespan of wireless bridges.
    Electromagnetic interference: There are often a large number of electrical equipment and mechanical devices in the industrial field, and the electromagnetic radiation they generate may interfere with the signal transmission of the wireless bridge.
    Transmission distance and obstacles: The industrial area is vast, and there may be obstacles such as buildings and large machinery, which affect the propagation of wireless signals.
    Safety requirements: Industrial data transmission often involves sensitive information, so wireless bridges must have high security to prevent data leakage and illegal access.
    Real-time and reliability: Industrial applications have extremely high requirements for the real-time and reliability of data transmission. Any interruption or delay may lead to production accidents or efficiency reductions.

  2. Elements for selecting wireless bridge models
    Based on the characteristics of the industrial environment, the following are the key factors to consider when selecting a wireless bridge:
    1.1 Frequency band and bandwidth
    Frequency band selection: Select the appropriate wireless frequency band according to the actual situation of the industrial environment. Commonly used frequency bands include 2.4 GHz, 5 GHz, and dedicated frequency bands such as the ISM band. In environments with severe electromagnetic interference, it may be more appropriate to choose higher frequencies or dedicated frequency bands.
    Bandwidth requirements: Determine the required bandwidth based on data transmission volume and real-time requirements. High-bandwidth wireless bridges can support faster data transmission speeds, but the cost is relatively high.

2.2 Transmission distance and penetration
Transmission distance: Select the appropriate transmission distance based on the actual layout and obstacles of the industrial site. Long-distance transmission of wireless bridge requires stronger signal transmission power and receiving sensitivity.
Penetration: consider the penetration ability of wireless bridges to obstacles such as buildings and metals. In an environment with many obstacles, equipment with better penetration should be selected.

2.3 Security and Encryption
Security protocol: Ensure that the wireless bridge supports advanced encryption protocols such as WPA2 and WPA3 to protect the security of data transmission.
Authentication and authorization: Support user identity-based authentication and authorization mechanisms to prevent illegal access and data leakage.

2.4 Stability and Reliability
Redundancy design: Select wireless bridges with redundant power supplies, redundant communication interfaces, and other designs to improve system stability and reliability.
Fault recovery capability: It has automatic fault detection and recovery functions, and can restore communication in a short period of time.

2.5 Adaptability and scalability
Environmental adaptability: Ensure that the wireless bridge can adapt to harsh conditions in industrial environments, such as high temperatures, low temperatures, and high humidity.
Scalability: Considering the future demand for network expansion, choose a wireless bridge that is easy to upgrade and expand.

2.6 Manufacturers and after-sales service
Brand reputation: choose well-known brands and manufacturers with good reputation to ensure product quality and after-sales service.
Technical support: understand the technical support and training services provided by the manufacturer, so as to obtain timely assistance during use.

  1. Specific steps for model selection
    3.1 Requirement analysis
    Define the specific requirements for industrial IoT applications, including data transmission volume, real-time requirements, security requirements, and so on.
    3.2 Environmental Assessment
    A comprehensive assessment of the industrial environment, including physical environment, electromagnetic interference, transmission distance and obstacles.
    3.3 Performance comparison
    Based on the selection factors, compare the differences in performance, price, and after-sales service of different brands and models of wireless bridges.
    3.4 Field testing
    If conditions permit, conduct field tests to verify the performance of the wireless bridge in actual industrial environments.
    3.5 Selection and Procurement
    Based on the test results and actual needs, select the most suitable wireless bridge for procurement.
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