January 16, 2025 Wireless bridge in industrial networking



In industrial networking applications, wireless bridges, as a key wireless transmission device, play an important role in connecting different network segments and enabling long-distance data transmission. To ensure stable and reliable data transmission in industrial environments, there are several key factors to consider when selecting, designing, and deploying wireless bridges.

The basic function of a wireless bridge is to build a bridge for communication between two or more independent networks, which are usually located in different buildings or at a distance. Wireless bridge realizes remote transmission of data through wireless transmission, such as 2.4GHz or 5.8GHz band. The 2.4GHz wireless bridge has the characteristics of low frequency, long wavelength, and strong diffraction ability, with good propagation performance, but it is easily interfered by other wireless devices. In contrast, the 5.8GHz band wireless bridge has high frequency, pure channel, and large transmission bandwidth, which is suitable for scenarios with high data transmission requirements, but has poor penetration and diffraction capabilities.

When constructing a wireless data transmission link for industrial networking, the primary task is to design the link. Through professional tools such as Google Earth, it is possile to view the possible obstacles and their heights on the design link, so as to avoid these obstacles as much as possible and ensure the feasibility of the link design and the quality of signal transmission. For obstacles that cannot be avoided, wireless devices should be elevated according to their height to ensure smooth transmission of signals. In addition, when the distance between two points is relatively large, such as more than 10 kilometers, and the terrain is complex, professional link calculation tools such as linkcalc should be used to evaluate the feasibility of the link and ensure the stability of the entire project design.

Next is the project analysis stage. This includes analysis of bandwidth, frequency impact, and potential failure points. Bandwidth analysis involves determining the bandwidth requirements of each network node and selecting the appropriate wireless devices based on these requirements. For example, if each high-definition dome camera requires approximately 4M of bandwidth, then as the network level increases, the bandwidth requirement will also increase accordingly. The frequency impact analysis should consider the transmission angle of the equipment, the signal coverage range, and the interference between adjacent equipment channels to ensure that the channels are staggered to avoid interference. At the same time, potential failure points should be analyzed, including the stability of network bridge links, power supply systems, data exchange systems, and cameras, and corresponding solutions should be developed for these potential problems.

In the design phase, it is necessary to select the appropriate wireless bridge model based on project requirements. For example, the front and back sections of the link can choose different bandwidth devices to minimize capital investment while meeting project requirements. The power supply system should adopt a stable and reliable solution, such as an advanced zero-wiring solar power supply system, to ensure the continuous and stable operation of the equipment. In addition, key equipment such as switches should also choose industrial-grade products that can operate stably in harsh environments.

Finally, in order to ensure the stable operation of the wireless data transmission link, an online support system needs to be established. This includes using enterprise-level wireless network management systems for device management and network supervision, as well as using zero-wiring systems for online monitoring and project debugging optimization. These systems can provide visualization of the equipment's operational status, help detect and handle faults in a timely manner, and ensure the stability and reliability of the entire wireless data transmission link.

Through careful link design, comprehensive project analysis, reasonable scheme selection, and a sound online security system, a stable and reliable industrial networking wireless data transmission link can be built to meet the needs of various industrial applications.

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